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Muskie Fishing -> Muskie Boats and Motors -> Tuffy Beautification Project
 
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Message Subject: Tuffy Beautification Project
esoxsmd
Posted 5/10/2004 10:41 AM (#106332)
Subject: Tuffy Beautification Project





Posts: 317


Location: Grafton, WI
Since the idea of getting a new boat this year was somewhat out the question, I decided to turn my 1989 Tuffy Marauder into a new boat. It was in pretty rough shape when I bought it 8 years ago, but it was fishable and I didn't really care.
First thing I did was add a rear deck about 5 years ago to make things easier on the peron fishing in back. The somewhat mis-matched carpet didn't bother me, cause it was still fishable. Three years ago, I decided to have the outside done with new paint and get a new trailer at that time. With the outside looking so good, I finally started thinking the inside needed work. The old fiberglass lids were an eye sore, and almost caused me to go swimming a few times while manuevering around the boat doing battle.

The final phase started about 3 weeks ago with completely gutting the boat.... all carpet and wires removed.
Next, the fun task of removing the old glue.
After the boat was clean, I needed to do some intensive planning for the flush mounted livewell and rod storage lids (no more goofy lids).
With all the other stuff layed out, time to carpet (carpet bought at boatcarpetbuys.com)
After the carpet was layed, I re-ran all the wires with new wire, and hooked everything back up.

Well, everything is done now, and she is ready for the water... finally!
Here she is

Edited by esoxsmd 5/18/2004 8:09 AM



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Steve Jonesi
Posted 5/10/2004 10:47 AM (#106333 - in reply to #106332)
Subject: RE: Tuffy Beautification Project




Posts: 2089


Scott,
Great job!!!Looks great.I think you and Lambeau should go into bidniz together.Now get it slimed! Steve
GOTONE
Posted 5/10/2004 5:22 PM (#106357 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 476


Location: WI
Great refurb job!! I sent you a message about replacing those "lids" on my Tuffy.

GotOne
chuckinwood
Posted 5/10/2004 9:43 PM (#106373 - in reply to #106332)
Subject: RE: Tuffy Beautification Project


If you miss not working on that boat now that you are done I have another one you can do.
sputterbug
Posted 5/10/2004 11:18 PM (#106388 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 364


Location: Kentucky
Great work, Scott. Very cool project.
lambeau
Posted 5/11/2004 6:42 AM (#106395 - in reply to #106332)
Subject: RE: Tuffy Beautification Project


nice job! between the spot-on carpet and lid work you did plus the new paint job, that looks alot more like a 2004 than a 1989 boat. sounds like you had as much fun with this as i did with my 89 redo.

can you post details on the steps you took in building your back deck? that's one aspect i'd still like to add to mine.

-m
esoxsmd
Posted 5/11/2004 8:54 AM (#106412 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 317


Location: Grafton, WI
As appealing as that sounds chuckinwood, I would probably pass. This is the second boat I have done a complete refurb on, and hopefully the last.

lambeau - here's a closer look at the back deck. First thing I did was figure out the size of the deck and cut that from 3/4" marine plywood. Next, measure down just over 3/4" (just over to compensate for carpet height) to figure out where to put the bracing, in my case, I used 1x2 anchored to the sides. Then, I cut another piece of plywood for the face of the deck. I used a couple L-brackets to secure it in place. I left the pedestal and post back there to give the deck more support. Finally, I added hinges to the back of the deck - going from the 1x2 to the top of the deck.

Hope that makes sense




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setme31
Posted 5/11/2004 10:08 AM (#106416 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 516


Location: Kildeer, IL
<p> Hey Scott, </p><p>Can you please explain how you created the flush livewell and rod lockers?  I have the same exact boat you do, except mine is a 1987 Esox Ltd.  Which I think is the same as the Marauder.  Also, where did you put your gas tank?</p><p>Thanks,<br />Scott</p>
esoxsmd
Posted 5/11/2004 10:35 AM (#106421 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 317


Location: Grafton, WI
Setme31,

The gas tank is in the far back of the boat behind the casting deck. I installed a 13 built in tank. You can see the filler and vent in the picture.
The flush livewell was done by creating the same thing as the side that has the rod locker. If your boat is the same, you have a 3/4" drop on the side with the rod locker. I added 3/4" plywood to the livewell side where it also drops down at the front deck. Once I knew where the lid was going to go, I cut the plywood so the lid would fit... then glued and screwed it down, and fiberglassed it.
The rod locker was done basically the same, only with that I cut a new hole where the lid would go, added new 3/4 plywood to the area that was not needed, and mounted the supports to the bottom side. I was able to fabricate a drain lip around the rod box from the old lip around it. In the picture, it is supposed to show a cutout of the way the plywood was mounted as a support. - everything was fiberglassed prior to carpet.

Hope I didn't confuse you too much.
If you want more pictures, or chat - shoot me an e-mail - [email protected]




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Shep
Posted 5/11/2004 11:06 AM (#106426 - in reply to #106412)
Subject: RE: Tuffy Beautification Project





Posts: 5874


Nice job, MD. With Darryl gone from Tuffy, they might be wise to contact you as a replacement!
kevin
Posted 5/11/2004 11:23 AM (#106431 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 1335


Location: Chicago, Beverly
Are you sure you wouldn't want to do some work on the side? All I want is the lids like you got for the rod locker and the crappy little storage compartment I have..lol.. I'll even do the carpet and coat the wood with fiberglass. Its a 1983 Rampage 160XT and literally the ONLY thing I hate about the boat is those lids..lol.. The rest of the boat is fine.... Well, might have a soft spot on the floor, but thats a whole different project and I wouldn't bother you with that one, plus I am not gonna worry about it until it gets much, much worse...lol..
Also, you can paint the fiberglass? Seriously, I did not know that.. Mine needed one about ten years ago..lol.. Did you do it or did you take it in..if took it in what place did it? Thanks...
esoxsmd
Posted 5/11/2004 11:56 AM (#106437 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 317


Location: Grafton, WI
Kevin,

Do you plan on recarpeting the boat? Because the carpet will have to be removed around those areas, and trying to match old carpet isn't easy.
If you have a picture of your boat, send it to me at - [email protected]
I did not do the paint. There is no way I could handle that one!


tuffy1
Posted 5/11/2004 12:09 PM (#106439 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 3242


Location: Racine, Wi
That is freaking BEAUTIFUL!!!!! Nice work. Now I have to do that to mine to get it look'n purdy as well. I may have to drop you a line to figure out how to do all of that to my rig. I have an 86 Maurader. I do have to put in a bigger livewell than what it has though. Mine is smaller. I do have an extera storage area that I can turn into a livewell.
setme31
Posted 5/11/2004 3:55 PM (#106470 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 516


Location: Kildeer, IL
Scott,
One last question for now. Where did you get your lids? They don't look like they were made out of plywood.
esoxsmd
Posted 5/11/2004 4:28 PM (#106471 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 317


Location: Grafton, WI
A friend of mine had them made for me where he works. They are made out of 16 gauge aluminum.

kevin
Posted 5/12/2004 5:19 PM (#106565 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 1335


Location: Chicago, Beverly
I'll see if I could dig up a couple pics.. A paint job would give me a reason to fix the little nicks on the bottom of the hull...lol..
Jason Smith
Posted 5/12/2004 8:17 PM (#106578 - in reply to #106332)
Subject: RE: Tuffy Beautification Project




Posts: 4520


Location: Chippewa Falls Wisconsin
Awsome job!!!!!

I remember that boat long ago at an outing...an yes it needed work...but NOW...its looks showroom!

Great job...hopefully the muskies like it too.
esoxsmd
Posted 5/12/2004 11:01 PM (#106593 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 317


Location: Grafton, WI
Thanks for the kind words guys

She will be making her maiden voyage next Tuesday or Wednesday. Hopefully to remove the new carpet smell!

As much as I wanted a new boat, I feel like I got one. And knowing I did the work myself is a bonus.
cold front
Posted 5/13/2004 11:10 AM (#106641 - in reply to #106332)
Subject: RE: Tuffy Beautification Project




Location: Illinois
Scott ;
Having rebuilt a 82 Marauder from the outer hull to all new I can appreciate what
you accomplished. Great Job !
Dennis
sworrall
Posted 5/13/2004 6:35 PM (#106703 - in reply to #106641)
Subject: RE: Tuffy Beautification Project





Posts: 32926


Location: Rhinelander, Wisconsin
Great job on the rebuild, sir. The boat looks new! If you ever need anything for her from Tuffy, give me a shout.
kevin
Posted 5/17/2004 1:12 AM (#106900 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 1335


Location: Chicago, Beverly
Steve, livewell lid for a rampage 160XT, mine took a dump this weekend..lol.. I am thinking I can get it from my local marina though..
Jim K
Posted 5/17/2004 6:20 AM (#106906 - in reply to #106332)
Subject: RE: Tuffy Beautification Project




Posts: 736


Location: Hartford, WI
Scott, you need to fire a cigar up in her, and put a new burn hole in that carpet. LOL Just put it in a mysterious place so only you no where it is, that way when you have your first mishape you wont feel so bad. LOL If you want to hit the water I am available in the near future.

I like the new seats, Now I wont fall over backwards. lol

Jim
chuckinwood
Posted 5/19/2004 9:20 PM (#107185 - in reply to #106332)
Subject: RE: Tuffy Beautification Project


Dam it boy, looked closer at your pictures and your an inspiration. if i would have seen that 8 weeks ago would have not done hardwood floors in the house. Got a 89 and thinking of selling her, but for what one would get I should just keep it around for the lighter winds. Fun boat to fish out of but rough. Your carpet looks better than the new Tuffy I seen at the show room the other day had 1/2" of glue on either side of the seams. Like the graphics also. A "rennisance man" (sp) type guy your are.
stephendawg
Posted 5/31/2004 9:18 PM (#108286 - in reply to #106332)
Subject: RE: Tuffy Beautification Project




Posts: 1023


Location: Lafayette, IN
Scott,
What a beautiful job! You are a man after my own heart. I restored a 1984 Steury 14' tri-hull bass boat because it was the only craft I had access to for 3 years. It became a very nice casting platform in spite of it's small size. When I finally bought a deep-vee a year and a half ago I bought another older boat and modified it to my liking. What a joy to take it out even though it doesn't turn heads like a fancy Ranger, Lund or Crestliner (etc). It's all about making them "our own" unique fishing platform, eh?



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Kevin Mahlberg
Posted 3/10/2005 6:42 PM (#138444 - in reply to #106332)
Subject: RE: Tuffy Beautification Project




Posts: 156


Location: Oconomowoc, WI
Found a project in a 82 marauder. Bringing this thread to the top as this info will be very helpful...... Anyone else with pics or suggestions for flush lids, livewell work, etc...???
esoxsmd
Posted 3/16/2005 11:55 AM (#139267 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 317


Location: Grafton, WI
Shoot me a message if you need to Kevin.
dutchboy
Posted 3/22/2005 6:48 PM (#140054 - in reply to #106332)
Subject: RE: Tuffy Beautification Project





Posts: 21


Location: Princeton Mn.
WOW!!

Very well done.............you should be proud!
Rockbanger
Posted 6/13/2005 6:59 PM (#150570 - in reply to #106332)
Subject: RE: Tuffy Beautification Project


I was referred to this website from walleyecentral.com to look at what you have done with your tuffy. What you did with your boat is unreal!! I have a couple of questions for you. I have an 89 tuffy esox but the floor in the back by the driver pedestal is rotting. What suggestions would you have for replacing part or all of the floor. I assume there are braces under the floor that the new floor attaches to but I guess I don't know. I really like the idea of what you did for the gas tank and the back casting deck. I plan to do the same after I replace the floor below it. Any thought or photos is greatly appreciated!!! I bought this boat last fall at a marine inventory liquidation auction. It is a fun boat to fish out of an small enough to get in and out of some the smaller glacial lakes here in NE South Dakota. Thanks in Advance.
sworrall
Posted 6/13/2005 9:24 PM (#150585 - in reply to #150570)
Subject: RE: Tuffy Beautification Project





Posts: 32926


Location: Rhinelander, Wisconsin
Rockbanger,
I can help you with the floor replacement, it's a project, but not horribly difficult. Take out the carpet, and look over the flooring to see how much has rotted. Set a Skill saw to JUST cut through the plywood floor outside the damaged area to remove same, and cut a piece of plywood exactly the same size. Get some wood joint clips from Menards or Home Depot, and set them in place with the new floor piece, after coating the new plywood in resin and allowing it to cure. Now cover the joints with wetted in resin fiberglass mat, preferrably random strand mat, not woven roving. Roll it out, let it kick, and recarpet. Make sure there isn't any exposed wood grain, and make sure any screws you use to mount seat bases or other objects are dipped in silicone sealant before installing.
rockbanger
Posted 6/14/2005 6:33 PM (#150646 - in reply to #150585)
Subject: RE: Tuffy Beautification Project


Once again, thanks for the info - greatly appreciated!!
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