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 Posts: 240
 
 
 Location: Oconomowc, WI
 | Just wondering what the best way to cut lexan is.  I know a lot of guys have them cut with water, but I'm just looking to do a few at home.  Was thinking a jig saw with a fine tooth blade.  Thanks. | 
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 Posts: 1149
 
 
 
 | Yea, it can be kind of a pain.  Jigsaw with a plexiglass blade or a scroll saw has worked for me.  Then use belt sander or a file to finish. | 
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 Posts: 235
 
 
 
 | What style lips are you using??  Rounded ones or the square type?  I cut mine on a table saw and use a fine toothed plywood blade.  Use extreme caution but it does a great job and no sanding.  I made a jig to hold the pieces to cut the back slanted edges.  I can post a picture if your interested.   Ken | 
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 Posts: 240
 
 
 Location: Oconomowc, WI
 | Yeah, if you don't mind putting the pic up that'd be great.  I figured I'd just start with square lips since it'll be easier than the rounded. | 
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 Posts: 1224
 
 
 Location: Okoboji
 | router with good bit 
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 Posts: 235
 
 
 
 | I'll post the pictures soon.  I'll be gone for a few days but I will get them up for you.   Ken | 
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 Posts: 30
 
 
 
 | straight edge and scar it with something sharp then it will snap where you make the marks.then sand your edges!lowes sells the scaring tool,not expensive. | 
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