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Muskie Fishing -> Muskie Boats and Motors -> Mercury 200 Rebuild
 
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Message Subject: Mercury 200 Rebuild
Tommy K
Posted 1/3/2009 9:34 AM (#352817)
Subject: Mercury 200 Rebuild


I have a 1984 Mercury 200 Black Max that may need a rebuild. I think it may be seized up. Does anybody know what i may be looking at for $$$ damages? Any recommendations for where in S.E. Wisconsin to take it?

Thanks
esoxfly
Posted 1/3/2009 10:32 AM (#352823 - in reply to #352817)
Subject: Re: Mercury 200 Rebuild





Posts: 1663


Location: Kodiak, AK
It will all depend on what's wrong and what it needs as far as parts. Could easily be a couple grand. Could be that it's just not worth it, and a replacement would be in order.

A routine rebuild for a high time engine usually isn't brutal, but still costly. A rebuild due to damage or seisure can get bad because you start looking at new pistons, heads, rods, whatever...depending on actual damage.
Tommy K
Posted 1/5/2009 8:11 AM (#353149 - in reply to #352817)
Subject: RE: Mercury 200 Rebuild


Without tearing the motor apart and having a costly diagnosis is there a way I could tell I ned a new powerhead or a rebuild? Anybody out there do these things as side jobs?

Thanks,

TK
Muskie Treats
Posted 1/5/2009 8:43 AM (#353152 - in reply to #353149)
Subject: Re: Mercury 200 Rebuild





Posts: 2384


Location: On the X that marks the mucky spot
If it's seized you'll know it. It usually won't turn, or if it does it'll grind.

I'd look for a used powerhead or a used motor to replace it. A mid 80's Black Max isn't worth much to begin with so I wouldn't sink too much money into it. You can find used motors on www.bassboatcentral.com fairly reasonable sometimes.
Guest
Posted 1/7/2009 5:10 PM (#353674 - in reply to #353149)
Subject: RE: Mercury 200 Rebuild


No way to tell real easily if the powerhead is shot. But you're likely better off with a new motor. Rebuild will run you $350-$500 per cylinder.
mercmech
Posted 1/9/2009 9:51 PM (#354178 - in reply to #352817)
Subject: Re: Mercury 200 Rebuild




Posts: 49


Location: St. Croix River, Mille Lacs,
Don't bother rebuilding it, your Mercury dealer can sell you a factory rebuilt powerhead with a warranty! The change -over takes about 2.5 hours and is far less costly than a complete repower or rebuild. I have done several of these and all were happy, in the end.
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