|
| I've done this on several boats since the 70's. The best method is to use 1/2" marine plywood for the deck, cut to match the contour of the bow as perfect as possible. Also cut two pieces of same ply for a bulkhead at the rear, shaped to fit the hull contour - but don't install them yet!
Remove the deck and pour 2-part expanding foam (available at iasco-tesco.com) onto bottom of hull; let it begin expanding, then place deck over foam and weigh down with A LOT of weight! The foam will expand out the back, adhere the deck to the hull, and supply plenty of support to the deck, while adding flotation for safety.
When the foam cures, carve it back until you can slip the two 1/2" bulkheads under the rear of the deck. and secure with SS screws. This will support the long edge of the deck, and protect the foam.
This method is not for the weak of heart; you have to use just a little foam to avoid "blowing the top off the popper". But it is the lightest, strongest, most secure method to build a deck properly. | |
|
