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Muskie Fishing -> Muskie Boats and Motors -> Popped circuit breaker on TM
 
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Message Subject: Popped circuit breaker on TM
Pointerpride102
Posted 5/21/2017 7:37 PM (#862356)
Subject: Popped circuit breaker on TM





Posts: 16632


Location: The desert
Was running full speed on my TM, motor shut down twice before popping the circuit breaker. 24 v, 80 lb. I have a 40 amp circuit breaker on it, it recommends a 50 which I will be getting to replace the 40. When I unplugged the motor the prongs were hot but the physical plug itself wasn't hot that I remember.

I can't tell what gauge wire is run from the battery to the plug receptical, looks fairly thick.

Was this just a product of running full speed and a under amp circuit breaker?
horsehunter
Posted 5/21/2017 8:28 PM (#862366 - in reply to #862356)
Subject: Re: Popped circuit breaker on TM




Location: Eastern Ontario
Mike the manual I'm looking at which is for a Power Drive calls for a 60amp breaker for 80lb 24 volt can't seem to find the installation manual for my 80lb Terova Ipilot but I'm sure I used a 60 or 65 amp breaker.. My current boat wires each 12 volt separately with a 40 amp breaker on each battery and makes the 24volts within the Marinco plug

Edited by horsehunter 5/21/2017 8:30 PM
Pointerpride102
Posted 5/21/2017 8:35 PM (#862368 - in reply to #862366)
Subject: Re: Popped circuit breaker on TM





Posts: 16632


Location: The desert
Interesting, I upgraded from the 72 lb powerdrive which had the one 40 amp breaker. There is another 40 amp breaker on the on board charger.

horsehunter
Posted 5/21/2017 8:51 PM (#862373 - in reply to #862356)
Subject: Re: Popped circuit breaker on TM




Location: Eastern Ontario
I was looking at the manual for my soninlaws 70 lb Powerdrive it also states a 24v will draw .75 amp for each pound of thrust it is generating so .75x80 =60 at full thrust and I'm guessing the Ipilot and steering could have an additional draw. Can't say I have often run mine on full for any period of time. Is this the same unit you had the water issue with.
Pointerpride102
Posted 5/21/2017 9:04 PM (#862376 - in reply to #862373)
Subject: Re: Popped circuit breaker on TM





Posts: 16632


Location: The desert
Yeah, same one. It goes into the shop this week at some point.
Musky junkie
Posted 5/22/2017 7:29 AM (#862390 - in reply to #862356)
Subject: Re: Popped circuit breaker on TM




Posts: 42


I have the exact same issue with my terrova. Mine beeps 3 times before it shuts down tho. I have 40 amp circuit breakers on mine and they don't trip out. The motor just beeps and shuts down when run on 8 or above. Please let me know what you find out when you do. Thanks
horsehunter
Posted 5/22/2017 7:47 AM (#862392 - in reply to #862356)
Subject: Re: Popped circuit breaker on TM




Location: Eastern Ontario
The Minnkota Web Site say's max draw 56 amps calls for 60 amp breaker and 8 awg wire up to 15 feet 6 awg if more

That contradicts what the Powerdrive manual said for max draw

Edited by horsehunter 5/22/2017 7:54 AM
muskyhunter47
Posted 5/22/2017 8:52 AM (#862397 - in reply to #862392)
Subject: Re: Popped circuit breaker on TM




Posts: 1638


Location: Minnesota
This happened to me full speed or weeds would pop it replaced it with a 60 no more problems. I don't under stand it when you buy a boat they don't set it up the correct way from the start.
Paul S
Posted 5/22/2017 6:11 PM (#862456 - in reply to #862356)
Subject: Re: Popped circuit breaker on TM




Posts: 228


Location: Tinley Park, IL
With my X-190 and 80 lb Xi5, I would pop the circuit breakers if I ran the motor at a speed of 7 or higher for any length of time. According to the Motorguide website, the 80 lb Xi5 will run around 57 amps at high speed. The 80 lb Terrova has a similar amperage in the mid 50s at high speed. Using recommendations from btfish, I rewired the trolling motor with 4 gauge wire, a 60 amp Minn Kota circuit breaker, and a new, heavy duty plug/receptacle. I just did the job within the last few weeks and used the boat heavily for 2 days last weekend. Spent a solid 2-3 minutes on power 10 to check the work- no problems and everything felt cool to the touch. Hopefully, btfish will be around to add his expertise.
Pointerpride102
Posted 5/22/2017 8:36 PM (#862481 - in reply to #862456)
Subject: Re: Popped circuit breaker on TM





Posts: 16632


Location: The desert
Paul S - 5/22/2017 6:11 PM

With my X-190 and 80 lb Xi5, I would pop the circuit breakers if I ran the motor at a speed of 7 or higher for any length of time. According to the Motorguide website, the 80 lb Xi5 will run around 57 amps at high speed. The 80 lb Terrova has a similar amperage in the mid 50s at high speed. Using recommendations from btfish, I rewired the trolling motor with 4 gauge wire, a 60 amp Minn Kota circuit breaker, and a new, heavy duty plug/receptacle. I just did the job within the last few weeks and used the boat heavily for 2 days last weekend. Spent a solid 2-3 minutes on power 10 to check the work- no problems and everything felt cool to the touch. Hopefully, btfish will be around to add his expertise.


This is what I'm thinking, too. I may start with just a 60 amp breaker and see what happens then go from there.
partlycloudy
Posted 5/22/2017 9:10 PM (#862492 - in reply to #862356)
Subject: RE: Popped circuit breaker on TM




Posts: 138


Location: Aurora IL
Yes, 50 amp breaker on 70 lb power drive and 60 amp on 80 lb terrova, per Minn Kota
btfish
Posted 5/23/2017 3:24 PM (#862583 - in reply to #862492)
Subject: RE: Popped circuit breaker on TM




Posts: 410


Location: With my son on the water
Good to hear the fix worked for you Paul, I knew it would.

So here is the deal guys, and it does get technical. So if you want the details keep reading.

For the average guy the original OEM trolling motor wiring will work fine. But if you use your trolling motor hard like many of us doing things like running a shoreline into the wind you will probably experience some problems.

Most OEMs are using Marinco Plugs which are nice because they lock in, are inexpensive and very available. However they are only rated for 40 amps. Many of todays trolling motors like the very popular 80 lb Terrova draw 56 amps on high (See the first problem?) (The plug gets hot, then the electrical connection will either fail 100% or become intermittent). When using a Marinco receptacle you can run your wires in Parallel to the back of the receptacle and it has a jumper in it to convert to 24 volts. You are basically running (2) 12 volts circuits to the back of the receptacle so you can also get by with smaller gage wire and (2) smaller typically 40 amp breakers. Again this will certainly work for a larger percentage of the users.

The problem many of you are having is not a new issue and I have personally rewired 12+ rigs and helps countless others improve this.

Here is what we have done.

We basically rewire the rig in a Series set up.

1. We are using a Battery Tender Plug which is rated for 100 amps. About $50
2. We are using a Minn Kota type 60 amps resettable breaker. About $20 to $30
3. We are installing a Master Marine shutoff switch (rated for 300 amps) on the jump between the + & - (which is the wire connection that converts the circuit to 24 volts)to be able to kill the circuit without disconnecting the plug. About $30 WHY? A few reason. 1. It is just nice to know the motor can not accidentally turn on somehow during towing a rig. 2. You can again kill the circuit without wearing out the plug by disconnecting it. 3. But the main reason.. EVERY time you charge your trolling motor batteries you should absolutely kill the circuit to the trolling motor. Today's trolling motors have several circuit boards in them, if your charger emits a voltage spike it can wipe out the main (mother board) in the control head of your trolling motor. A voltage spike can happen anytime your line voltage coming into the charger drops and then goes back up quickly, this can happen from (an AC unit kicking in, a refrigerator compressor kicking in, a well pump, the wind, or a storm, etc) but it can happen. A breaker will do nothing to stop a voltage spike. We typically have installed the master shutoff switch under the console of the boat (which increases wire length but is convenient). Power down the boat, and power down the TM.
3. We use Marine Grade Wire. Size? Don't guess on the wire size. We are talking DC wiring so as the distance increases the wire size needs to increase too. There are several Amp Draw/Distance charts that will tell you the required wire size on the internet. Always error on the larger size if you are on the edge. So you need to measure the entire run length of your wire and put that distance on the chart with the max amp draw (commonly 56 amps) and the graph will tell you what gage wire you need. We commonly use 4 gage. About $1.50 to $1.75 per foot.
4. Connections- We use tinned copper connectors and crimp & solder them using electrical grade solder to avoid corrosion. Stay away from flux. About $.75 per connector.
5. We use liquid tape, then regular tape or heat shrink to seal up all the connections.

This has been a rock solid setup in every rig we have done and your issues will be gone. As you can see even doing this yourself (good off season project) it will cost about $200 so you can see why OEMs go the route they do. You can save a few dollars by (wiring direct which eliminates the plug or disconnecting the plug and eliminating the switch). I do believe some manufactures offer a heavy duty wiring package as an option but not all. But again the original setup will work for most people most of the time.

On another topic we also install the same master shutoff switch on the starting battery of the big motor. WHY? So we can kill the trim too. When you simply turn off the key of an outboard the trim still has power. HORROR stories now. The seal on the trim switch fails, it rains, the motor trims up when the boat is on the dock and you are sleeping. But the motor doesn't stop trimming up, the pump gets hot, wires get hot, next thing fire. YES, it happened to me but I was in the boat when it happened so I was able to disconnect the battery.

Sorry I was long but I have been knee deep in this topic for a few years so I just thought I would share it again to hopefully help you out. If anyone needs some info and where to locate the things you need please send me an E-mail and I will send you the links of what you need. Don't hesitate to ask, if I am near by I will come help you.

Enjoy your day and don't forget to wear your life jacket and turn the boat lights on.

Brad
dway
Posted 5/24/2017 10:27 PM (#862769 - in reply to #862356)
Subject: Re: Popped circuit breaker on TM




Posts: 107


Location: central illinois
Thank you very much btfish! Very informative post. I have the same issues with my TM. I know I need bigger wire. Was unsure about the connections and what plug to use. Appreciate your in-depth reply!
RLSea
Posted 5/24/2017 11:56 PM (#862772 - in reply to #862356)
Subject: Re: Popped circuit breaker on TM




Posts: 479


Location: Northern Illinois
X2!
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